Introduction to the Lean Leader Programme
Lean Definition and Its Latest development
The Challenges of Traditional Lean Implementation
The New Approach of Lean Management
The Innovative Way of Improving Business Performance
Selection of Improvement Projects
Project charter
Lean Transformation Process
Evaluate the current situation
- Value Stream Map – Current State
- Case Example
- Standard Worksheet – Map the work place
- Observation Sheet – collecting process metrics
- Work Balanced Chart – Calculate Takt time and standard manpower
Case Study
Identify areas of opportunity
- Managing Variations
- Simulation Game
- Identify and Manage Constraints
- Video
- Eliminate 8 Wastes
- Exercise
- Setup Reduction (SMED)
Modify the existing process
- Value Stream Map – Future State
- Case Study
- Mistake Proofing (Poke Yoke)
- Case Examples
Substantiate and enumerate improvements
- Kanban
- Case Examples
- 5S
- Exercise
- Kaizen Event
Implement new Standard Work
- New Standard Work
System Improvement Case Examples
