Introduction and Project Definition
0.0 Course Introduction
1.1 The latest Development of Lean, Six Sigma and Theory of Constraints (TOCLSS)
1.2 A Case Example of Six Sigma Projects
1.3 Contribution of TOCLSS towards Industry 4.0
1.4 Identification of Six Sigma Projects
1.5 Project Charter
1.6 project schedule
1.7 High Level process Map – SIPOC
1.8 VOC, CCR and CTQ
1.9 In-class Project – Define phase
Process Measurement
2.0 Measure Phase Overview
2.1 Detail Process Map
2.2 In/Out Put Analysis
2.3 C&E Matrix
2.4 FMEA
2.5 Data Collection Plan
2.6 Measurement Systems Analysis
2.7 Attribute GR&R
2.8 Introduction to SigmaXL
2.9 Basic Statistics
2.10 Current Process Capability
2.11 PPM, DPMO and Sigma Level
2.12 In-class Project – Measure phase
Analyze – Data Analysis
3.1 Graphical Data Analysis
3.2 Root Cause Analysis
3.3 Why-Because Tree
3.4 Validate Root Causes by Data
3.5 Graphical Tools
3.6 Confirming Causal and Effects
3.7 Regression Analysis
3.8 Chi Square Tests
3.9 Exercises
3.10 Hypothesis Testing of Means
3.11 Testing Of Variation
3.12 Testing Of Proportion
3.12 Normality and Non-normal Data Transformation
3.14 Determine Sample Size for Tests
3.15 Two-way ANOVA
3.16 Nonparametric Tests
3.17 In-class Project – Analyze Phase
Process Improvement
4.1 Overview of Improve Phase
4.2 Introduction to Design of Experiment
4.3 DOE – One Factor at a Time
4.4 DOE – Full Factorial Design
4.5 DOE Case study
4.6 DOE Exercise
4.7 Sample Size, Centerpoint and Blocking
4.8 In-class Project – Factorial Design
4.9 Response Surface Method
4.10 RSM Case Study
4.11 In-class Project RSM Design
4.10 Lack of Fit Issues
4.11 Case Study
4.12 Fractional Factorial Design
4.13 Case Studies
4.14 In-class Project – Improve Phase
Process Control
5.1 Oversew of Control Phase
5.2 Risk Identification and Management
5.3 Control Plan
5.4 SPC – Continuous Control Chart
5.5 SPC – Attribute Control Charts
5.6 Cusum Chart
5.7 In-class Project Control Phase
5.8 Performance comparison
5.9 Project Review
5.10 Close the project and handover
5.11 Prospects of BB in HK, UK, Canada, Singapore, New Zealand and China
5.12 Opportunities for Further Growth
Case Example Book – 5 BB Projects
Presentation of In-class BB Project
Mock Exam
Wrap up – survey
