Lean Leader Course Outline

Introduction to the Lean Leader Programme

Lean Definition and Its Latest development

The Challenges of Traditional Lean Implementation

The New Approach of Lean Management

The Innovative Way of Improving Business Performance

Selection of Improvement Projects

Project charter

精益轉型過程

評估現狀

  • Value Stream Map – Current State
    • 案例
  • Standard Worksheet – Map the work place
  • Observation Sheet – collecting process metrics
  • Work Balanced Chart – Calculate Takt time and standard manpower

案例研習

識別機會區域

  • Managing Variations
  • Simulation Game
  • Identify and Manage Constraints
    • Video
  • Eliminate 8 Wastes
    • Exercise
  • Setup Reduction (SMED)

修改現有流程

  • Value Stream Map – Future State
    • 案例研習
  • Mistake Proofing (Poke Yoke)
    • 案例

Substantiate and enumerate improvements

  • Kanban
    • 案例
  • 5S
    • Exercise
  • Kaizen Event

實踐新的標準工作

  • New Standard Work

System Improvement Case Examples