Combined Course of Green Belt and Black Belt – Course Outline

Green Belt Module

Six Sigma Green Belt Course Outline:

Identification of Six Sigma Project in the Organization

  • Overview of Six Sigma
  • Organize for Six Sigma
  • The Six Sigma Process
  • Voice of the Business & Customer
  • Translating Customer needs into Specific Requirements (CTQ)
  • Problem Identification
  • SIPOC Diagram
  • Creation of Six Sigma Project Team
  • Effective team meeting skills
  • Project Definition
  • Project Team Charter
  • Critical to Quality Tree
  • Focused Problem Statement
  • Project Charter

 

Structured Approach to collect data and information for your Six Sigma Project

  • Application of Statistics in Six Sigma Project
  • Data collecting techniques and collection plans
  • Measurement system analysis
  • Process Capability
  • Calculating Sigma Level
  • Data Sampling Methods

 

Building the Six Sigma Analytical Tool Kit

  • Project discussion/Presentation
  • Detailed process mapping of critical areas
  • Determine opportunity for improvement
  • Value-added analysis
  • Verification of root causes
  • Hypothesis testing
  • Correlation Analysis
  • Process Analysis
  • C & E Matrix
  • Regression Analysis

 

Team Dynamics – Working with and through others to get project breakthrough

  • Team Dynamics
  • Consensus Building
  • Encouraging Creativity
  • Group Think
    • Brainstorming
    • Affinity diagram
    • Multi-Voting
    • Quality Function Deployment
    • Implementation Planning
    • Piloting your Solution
    • Solution Prioritization Matrix
  • Cost Benefit Analysis

 

Sustaining gains and institutionalizing change with your Six Sigma Project

  • Gaining acceptance and communicating changes
  • Making changes last through:
    • Develop a Process Control Plan
    • Assessing the result of Process Control Plan
    • Statistical Process Control
    • Continuous improvement plan
    • Managing knowledge learned and building intellectual capital
    • Failure Modes and Effects Analysis (FMEA)

Black Belt Module

Six Sigma Black Belt Certification Programme course outline:

Phase
Content
Six Sigma Define Phase 1.0 Course Introduction
1.1 Overview of Lean, Six Sigma and Lean Six Sigma
1.1 A Case Example of Six Sigma Projects
1.2 Identification of Six Sigma Projects1.3 Project Charter & SIPOC
1.4 Define Phase – Catapult Project

1.5 Introduction to Theory of Constraints

1.6 Benchmarking and Performance Measurement Measures

1.7 Team Dynamics and Performance

1.8 Enterprise Leadership

1.9 Introduction to Catapult Project

1.10 Define Phase Transition

 

Six Sigma Measure Phase 2.0 Measure Phase Overview
2.1 Measure Phase _Process Map
2.2 C&E Matrix
2.3 Measuring and Collecting Data
2.4 Introduction to Minitab
2.5 Measurement System Analysis
2.6 Attribute GR&R
2.7 Process Stability Analysis
2.8 Process Capability Analysis
2.9 Rolled Throughput Yield
2.10 Use Yield to Find Sigma Level
2.11 Measure phase – Catapult Project

2.12 Measure Phase Transition

Six Sigma Analyze Phase 3.1 Analyze Phase Overview
3.2 Hypothesis Testing of Means
3.3 Testing Of Variation
3.4 Testing Of Proportion
3.5 Normality and Non-normal Data Transformation
3.6 Determine Sample Size for Tests
3.7 Two-way ANOVA
3.8 Multi-Vari Analysis
3.9 Nonparametric Tests
3.10 Chi Square Test
3.11 Linear Regression
3.12 Multiple Regression Analysis
3.13 Catapult Project – Analyze Phase

3.14 Analyze Phase Transition

Six Sigma Improve Phase 4.1 Improve Phase – Overview
4.2 Overview of Design of Experiment
4.3 DOE – Full Factorial Design
4.4 DOE Example
4.5 Fractional Factorial Experiment
4.6 Fractional Factorial Experiment Exercises
4.7 Sample Size, Centerpoint and Blocking
4.8 Response surface methodology
4.9 RSM Exercise – Maximize the Yield
4.10 Lack of Fit
4.11 Brightness in the Paper Bleaching Process
4.12 Value Stream Map
4.13 Major Lean Tools
4.14 Case Example of Lean
4.15 Improve Phase – Catapult Project

4.16 Improve Phase Transition

Six Sigma Control Phase 5.1 Control Phase – Overview
5.2 SPC II
5.3 SPC – Attribute Control Charts
5.4 Cusum Chart
5.5 Change Management
5.6 Six Sigma Finance Guidelines
5.12 Control Phase – Catapult Project
5.7 Mistake Proofing
5.8 Standardized Work
5.9 Visual Management
5.10 Total Productive Maintenance (TPM)
5.11 Project Review

5.12 Introduction to Design for Six Sigma

Project Exam
Mock Exam
Wrap up – survey