Green Belt Module
Six Sigma Green Belt Course Outline:
Identification of Six Sigma Project in the Organization
 Overview of Six Sigma
 Organize for Six Sigma
 The Six Sigma Process
 Voice of the Business & Customer
 Translating Customer needs into Specific Requirements (CTQ)
 Problem Identification
 SIPOC Diagram
 Creation of Six Sigma Project Team
 Effective team meeting skills
 Project Definition
 Project Team Charter
 Critical to Quality Tree
 Focused Problem Statement
 Project Charter
Structured Approach to collect data and information for your Six Sigma Project
 Application of Statistics in Six Sigma Project
 Data collecting techniques and collection plans
 Measurement system analysis
 Process Capability
 Calculating Sigma Level
 Data Sampling Methods
Building the Six Sigma Analytical Tool Kit
 Project discussion/Presentation
 Detailed process mapping of critical areas
 Determine opportunity for improvement
 Valueadded analysis
 Verification of root causes
 Hypothesis testing
 Correlation Analysis
 Process Analysis
 C & E Matrix
 Regression Analysis
Team Dynamics – Working with and through others to get project breakthrough
 Team Dynamics
 Consensus Building
 Encouraging Creativity
 Group Think
 Brainstorming
 Affinity diagram
 MultiVoting
 Quality Function Deployment
 Implementation Planning
 Piloting your Solution
 Solution Prioritization Matrix
 Cost Benefit Analysis
Sustaining gains and institutionalizing change with your Six Sigma Project
 Gaining acceptance and communicating changes
 Making changes last through:
 Develop a Process Control Plan
 Assessing the result of Process Control Plan
 Statistical Process Control
 Continuous improvement plan
 Managing knowledge learned and building intellectual capital
 Failure Modes and Effects Analysis (FMEA)
Black Belt Module
Six Sigma Black Belt Certification Programme course outline:
Phase 
Content 
Six Sigma Define Phase  1.0 Course Introduction 1.1 Overview of Lean, Six Sigma and Lean Six Sigma 1.1 A Case Example of Six Sigma Projects 1.2 Identification of Six Sigma Projects1.3 Project Charter & SIPOC 1.4 Define Phase – Catapult Project 1.5 Introduction to Theory of Constraints 1.6 Benchmarking and Performance Measurement Measures 1.7 Team Dynamics and Performance 1.8 Enterprise Leadership 1.9 Introduction to Catapult Project 1.10 Define Phase Transition

Six Sigma Measure Phase  2.0 Measure Phase Overview 2.1 Measure Phase _Process Map 2.2 C&E Matrix 2.3 Measuring and Collecting Data 2.4 Introduction to Minitab 2.5 Measurement System Analysis 2.6 Attribute GR&R 2.7 Process Stability Analysis 2.8 Process Capability Analysis 2.9 Rolled Throughput Yield 2.10 Use Yield to Find Sigma Level 2.11 Measure phase – Catapult Project 2.12 Measure Phase Transition 
Six Sigma Analyze Phase  3.1 Analyze Phase Overview 3.2 Hypothesis Testing of Means 3.3 Testing Of Variation 3.4 Testing Of Proportion 3.5 Normality and Nonnormal Data Transformation 3.6 Determine Sample Size for Tests 3.7 Twoway ANOVA 3.8 MultiVari Analysis 3.9 Nonparametric Tests 3.10 Chi Square Test 3.11 Linear Regression 3.12 Multiple Regression Analysis 3.13 Catapult Project – Analyze Phase 3.14 Analyze Phase Transition 
Six Sigma Improve Phase  4.1 Improve Phase – Overview 4.2 Overview of Design of Experiment 4.3 DOE – Full Factorial Design 4.4 DOE Example 4.5 Fractional Factorial Experiment 4.6 Fractional Factorial Experiment Exercises 4.7 Sample Size, Centerpoint and Blocking 4.8 Response surface methodology 4.9 RSM Exercise – Maximize the Yield 4.10 Lack of Fit 4.11 Brightness in the Paper Bleaching Process 4.12 Value Stream Map 4.13 Major Lean Tools 4.14 Case Example of Lean 4.15 Improve Phase – Catapult Project 4.16 Improve Phase Transition 
Six Sigma Control Phase  5.1 Control Phase – Overview 5.2 SPC II 5.3 SPC – Attribute Control Charts 5.4 Cusum Chart 5.5 Change Management 5.6 Six Sigma Finance Guidelines 5.12 Control Phase – Catapult Project 5.7 Mistake Proofing 5.8 Standardized Work 5.9 Visual Management 5.10 Total Productive Maintenance (TPM) 5.11 Project Review 5.12 Introduction to Design for Six Sigma 
Project Exam Mock Exam Wrap up – survey 