Six Sigma Black Belt Course Outline

Six Sigma Black Belt Certification Programme course outline:

Phase Content
Six Sigma Define Phase 1.0 Course Introduction

1.1 Overview of Lean, Six Sigma and Lean Six Sigma

1.2 A Case Example of Six Sigma Projects

1.3 Project Charter & SIPOC

1.4 Define Phase – Catapult Project Identification of Six

Sigma Projects

1.5 Introduction to Theory of Constraints

1.6 Benchmarking and Performance Measurement

Measures

1.7 Team Dynamics and Performance

1.8 Enterprise Leadership

1.9 Introduction to Catapult Project

1.10 Define Phase Transition

 

Six Sigma Measure Phase 2.0 Measure Phase Overview

2.1 Essential Lean Concepts

2.2 Lean Improvement Concepts

2.3 Draw the Value Stream map -Current state

2.4 Identify Wastes for Elimination

2.5 Measure Phase – Process Map

2.6 In-Outputs Analysis and C&E Matrix

2.7 FMEA

2.8 Measuring and Collecting Data

2.9 Introduction to Minitab

2.10 Sub-setting the Worksheet

2.11 Importing and Manipulating Data

2.12 Measurement System Analysis

2.13 Attribute GR& R

2.14 Process Capability

2.15 Use Yield to Find Sigma Level

2.16 Rolled Throughput Yield

2.17 Measure Phase Transition

 

 

Six Sigma Analyze Phase 3.0 Analyze Phase Overview

3.1 Determine the Root Causes

3.2 Validate Root Causes

3.3Linear Regression

3.4 Multiple Regression Analysis

3.5 Hypothesis Testing of Means

3.6 Testing of Variation

3.7 Determine Sample Size for Tests

3.8 Normality and Non-normal Data Transformation

3.9 Nonparametric Tests

3.10 Tests of Proportion

3.11 Two-way ANOVA

3.12 Multi-vari Analysis

3.13 Modifying the Existing Process by Kaizen

3.14 Tools for Continuous Flow

3.15 Substantiate Improvements

3.16 Implement New Standard Work

3.17 Analyze Phase Transition

 

Six Sigma Improve Phase 4.0 Overview of Design of Experience

4.1 One Factor at a Time (OFAT) Experiments

4.2 DOE – Full Factorial Design

4.3 DOE Example

4.4 Sample Size, Centerpoint and Blocking

4.5 Response Surface Methodology

4.6 RSM Exercise – Maximize the Yield

4.7 Brightness in the Paper Bleaching Process

4.8 Lack of Fit

4.9 Fractional Factorial Experiment

4.10 Fractional Factorial Experiment Exercises

4.11 Improve Phase Transition

 

Six Sigma Control Phase 5.0 Control Phase Overview

5.1 SPC

5.2 SPC – Attribute Control Charts

5.3 Cusum Chart – SPC with Diagnostic Power

5.4 Six Sigma Finance Guidelines

5.5 Change Management

5.6 Control Phase Transition

5.7 Project Review

5.8 Lean Case Study

5.9 Introduction to TOCLSS

5.10 Introduction to Design for Six Sigma

 

 

 

Project ExamMock ExamWrap up – survey