Six Sigma Black Belt Certification Programme course outline:
| Phase | Content |
| Introduction and Project Definition | 0.0 Course Introduction1.1 Overview of Lean, Six Sigma and Lean Six Sigma
1.1 A Case Example of Six Sigma Projects 1.2 Identification of Six Sigma Project s |
| Process Measurement | 1.3 Project Charter & SIPOC1.4 Define Phase – Catapult Project
2.0 Measure Phase Overview 2.1 Measure Phase _Process Map 2.2 C&E Matrix |
| 2.3 Measuring and Collecting Data2.4 Introduction to Minitab | |
| 2.5 Measurement System Analysis2.6 Attribute GR&R
2.7 Process Stability Analysis |
|
| 2.8 Process Capability Analysis2.9 Rolled Throughput Yield
2.10 Use Yield to Find Sigma Level 2.11 Measure phase – Catapult Project |
|
| Process Analysis | 3.1 Analyze Phase Overview3.2 Hypothesis Testing of Means
3.3 Testing Of Variation 3.4 Testing Of Proportion 3.5 Normality and Non-normal Data Transformation |
| 3.6 Determine Sample Size for Tests3.7 Two-way ANOVA
3.8 Multi-Vari Analysis 3.9 Nonparametric Tests 3.10 Chi Square Test |
|
| 3.11 Linear Regression3.12 Multiple Regression Analysis
3.13 Catapult Project – Analyze Phase 3.14 Process Analysis and Analysis Tools |
|
| Process Improvement | 4.1 Improve Phase – Overview4.2 Overview of Design of Experience
4.3 DOE – Full Factorial Design 4.4 DOE Example |
| 4.5 Fractional Factorial Experiment4.6 Fractional Factorial Experiment Exercises
4.7 Sample Size, Centerpoint and Blocking |
|
| 4.8 Response surface methodology4.9 RSM Exercise – Maximize the Yield
4.10 Lack of Fit 4.11 Brightness in the Paper Bleaching Process |
|
| 4.12 Value Stream Map4.13 Major Lean Tools
4.14 Case Example of Lean 4.15 Improve Phase – Catapult Project |
|
| Process Control | 5.1 Control Phase – Overview5.2 SPC II
5.3 SPC – Attribute Control Charts 5.4 Cusum Chart |
| 5.5 Change Management5.6 Six Sigma Finance Guidelines
5.12 Control Phase – Catapult Project 5.7 Mistake Proofing 5.8 Standardized Work |
|
| 5.9 Visual Management5.10 Total Productive Maintenance (TPM)
5.11 Project Review Project Exam Mock Exam Wrap up – survey |
